Aquaculture

  • Posted: December 30th, 2009 - 10:52am by Doug Powell

    Today’s USA Today asked a bunch of food safety types what the government could do to improve the school lunch program.

    My full answer included,

    “Does it have to be government? They’re not very good at this stuff.”

     What got published this a.m., along with a photo by Dave Adams of Kansas State, was,

    "Government should set minimal standards and demand continuous improvement from all of its suppliers. More importantly, every cafeteria needs to make microbial food safety -- from hand washing to food handling -- part of the daily culture." 

    Douglas Powell, professor of food safety at Kansas State University and the publisher of barfblog.com.

    The story explains that in 1982, hamburgers from McDonald’s fast-food chain sickened at least 47 people in Oregon and Michigan. No one died, but the pathogen that caused the severe cramps, abdominal pain and bloody diarrhea turned out to be a little-known, especially dangerous form of the common stomach bacteria E. coli. The new subtype, E. coli O157:H7, produced a toxin that destroyed red blood cells and, in later cases elsewhere, caused kidney failure or death.

    Confounded by the discovery, McDonald's hired one of the nation's best-known food safety scientists, Michael Doyle, and told him, he recalls, "to bulletproof their system so E. coli never happened to them again."

    McDonald's reconsidered its old assumptions about food — from how often beef-processing plants should test ground beef to how well a hamburger must be cooked to kill off pathogens such as E. coli and salmonella.

    The results helped change the industry. For years, the federal food code said burgers had to be cooked only until their internal temperature reached 140 degrees; McDonald's tests showed the safe standard was 155 degrees and that the meat must register that temperature for at least 15 seconds.

    Microbial data also altered the demands McDonald's imposed on its suppliers.

    After a couple of years, the company saw that "about 5% of the suppliers could not get down to what we considered a reasonable level for salmonella and E. coli," says Doyle, now director of the University of Georgia's Center for Food Safety. "McDonald's worked hard with them, but they couldn't get there, so McDonald's let them go."

    The lesson, many analysts say, is that organizations with great buying power — such as fast-food chains or the school lunch program — can set higher standards, and industry ultimately will meet those standards because that's where the money is. The school lunch program purchases huge volumes of commodities such as beef, poultry and other staples –– $830 million worth in 2008.

     

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  • Posted: November 9th, 2009 - 7:32pm by Doug Powell

    If a company making ready-to-eat refrigerated deli-meats has a “strong culture of food safety,” would an employee shake a broom over a line of processed product?

    If more inspectors are the answer to safer food, why would the inspectors need publicly reported accounts of foodborne illness and death to try harder?

    And if the company and inspectors are doing lots of tests to ensure enhanced food safety, why aren’t they bragging about it instead of requiring an Access to Information request by a media outlet to discover that inspectors continue to find problems with Maple Leaf Foods infamous Bartor Road plant in Weston, Ontario.

    Last night, Steve Rennie of The Canadian Press reported that Canadian federal food safety types found a troubling lack of hygiene at Maple Leaf Foods’ Toronto facility just weeks after it reopened last year from a temporary shutdown for cleaning – after 22 people were killed and 53 sickened with listeria linked to deli meat.

    A Canadian Food Inspection Agency inspection report dated Oct. 10, 2008, found:

    • slime on part of the meat-trimming table in the curing room;
    • meat debris on two steel container bins and unidentified debris on the brine tank in the curing room;
    •a moist and mouldy cardboard sheet on the base of a skid in the curing room that holds bags of salt;
    •mouldy caulking on the walls of the meat-defrosting room;
    •a stack of dirty, mouldy and broken skids left in the frozen packoff room during cleaning;
    • food debris on knife holders, floor and meat containers in the formulation room; and,
    • rust on equipment used to process mock chicken.

    The Canadian Press obtained that inspection report and others under the Access to Information Act.

    Another report says during visits on Oct. 20 and 21, an inspector watched as "an employee in a grey jacket lifted a floor broom over a finished food product conveyor belt during operation to sweep in between the conveyors." (No additional information as to whether the product was packaged or not).

    Then on Oct. 22, the inspector saw a worker using a forklift to move ready-to-eat link sausages from the cooler to a line for packaging. The report notes the meat at the bottom part of the lift "was not protected for the potential wheel over spray or splash cross contamination."

    That part is gross. And unacceptable.

    On Aug. 23, 2008, (barfblog.com passim ad nauseum) Maple Leaf CEO Michael McCain took to the Intertubes to apologize for an expanding outbreak of listeriosis that would eventually kill 22 people. As part of his speech, McCain said that Maple Leaf has “a strong culture of food safety.”???

    On Aug. 27, 2008, McCain told a press conference, ??????“As I've said before, Maple Leaf Foods is 23,000 people who live in a culture of food safety. We have an unwavering commitment to keep our food safe, and we have excellent systems and processes in place.

    Dr. Randy Huffman, Maple Leaf’s chief food-safety officer, took to his company’s Journey (worst band ever)-inspired Journey to Food Safety Leadership blog to say today,

    “The average reader must be wondering how this plant could have so many issues only a month after re-opening from causing one of the worst food safety crises in Canada.”


    I’m not sure what he means by average. I consider myself dull and below-average; does that mean I won’t be able to understand what he is saying?

    Huffman: Over the past 12 -14 months- since these inspections were conducted - we have invested over $5 million in upgrades at the Bartor Road plant. This includes repair of floors and wall surfaces, air handling systems, caulking, better separation of raw and cooked areas of the plant, new pallets and new slicing and packaging equipment. We have implemented over 200 new operating procedures.

    Why did it take 22 deaths and 53 illnesses to make this food safety investment?

    Huffman: CFIA generates these reports and so does Maple Leaf, through our own inspections across all our plants. We welcome this government scrutiny.  Canadians hold us to a higher standard, as they should.

    So why did the reports have to be obtained through an Access to Information request, and why doesn’t Maple Leaf just sidestep the government and make the reports public, along with other data, as it becomes available, to build trust with the buying consumer?

    Would more inspectors have helped? Maybe if they were looking. Federal food inspection union thingy Bob Kingston said,

    "In a normal operation that had not been through what they had been through, that might be a common occurrence. But in this facility, it's very surprising that that would still be there. Because you would expect it to be spotless."

    The best food producers, processors, retailers and restaurants will go above and beyond minimal government and auditor standards and sell food safety solutions directly to the public. The best organizations will use their own people to demand ingredients from the best suppliers; use a mixture of encouragement and enforcement to foster a food safety culture; and use technology to be transparent -- whether it's live webcams in the facility or real-time test results on the website -- to help restore the shattered trust with the buying public.

    And the best cold-cut companies may stop dancing around and tell pregnant women, old people and other immunocompromised folks, don't eat this food unless it's heated

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  • Posted: October 22nd, 2009 - 1:54pm by Doug Powell

    You’d figure that getting stuff translated into other languages would be a breeze, since I have an in with the modern languages department. But to do it in real-time is a bit messy.

    Whether it’s a recall, an inspection report or a warning label, not everyone who eats in the U.S. is fluent in English. That’s why our food safety infosheets are now available weekly in French, Spanish and Portuguese.

    Debbie Pacheco of blogTO writes today that the garbage disposal calendar Toronto distributes has sections in various languages, so why, then, is something as important as Toronto's DineSafe guidelines only available in English?

    One restaurateur told Pacheco he's interpreted food preparation instructions for his staff before. "If you want that traditional food, it's usually the older people who don't necessarily speak English that cook it." He manages his kitchen and is certified in food handling. The city requires that someone with a food handling certificate supervise the kitchen at all times while it's operating.

    Mebrak, who's been with Cleopatra restaurant for nine years, put it best. "It's important people really understand how to handle food. It's about safety for everyone."
     

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  • Posted: October 2nd, 2009 - 10:17am by Doug Powell

    Sorenne eating lunch with dad, Oct. 1, 2009.

    Marinate farmed salmon fillets (I prefer aquaculture because it is more sustainable) in lime juice, garlic, olive oil and fresh rosemary.

    Microwave 2 sweet potatoes, cool, cut into fry-like segments; baste in oil and rosemary.

    Turn grill to high. Put fries on upper rack, salmon on direct heat; cook until an internal temperature of 120F.
     

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  • Posted: September 2nd, 2009 - 2:54pm by Doug Powell

    People often say to me, Doug, I get 10 e-mails from you each day. How can I get more of the Doug?

    The talk I taped for the Australian HACCP conference a few weeks ago is now available on-line.

    Be kind.

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  • Posted: August 7th, 2009 - 4:04am by Doug Powell

    Restaurant inspectors in Philadelphia have abandoned the "floors, walls, ceilings" focus and instead are phasing in a more scientific, "risk-based" approach that emphasizes food workers' knowledge and behavior - do they know how contamination is spread and how to prevent it? - and calls for more frequent inspections of eateries that pose greater risks.

    Don Sapatkin of the Philadelphia Inquirer writes this morning that Philadelphia is playing catchup in adopting changes that most counties around here have already made, in some cases many years ago. Yet the city's new approach is expected to mean more inspections of the 12,621 establishments that sell or serve food - four times a year at institutional kitchens, for example - than most places.

    Still, this region is hardly progressive compared to places like Toronto, which posts red, yellow or green signs in restaurants, or Los Angeles (A-B-Cs), or Denmark (smiley faces). No county in the Philadelphia region requires restaurants to post full inspection reports on location.

    It's not clear that food is any safer when there is greater transparency or even more frequent inspections, "but it does get people to think about food safety," said Doug Powell, an associate professor of food safety at Kansas State University who operates barfblog.


    Don Schaffner, a professor of food microbiology at Rutgers University, said inspections traditionally have focused as much on appearance as on cooking temperatures. And they often made little distinction between sushi bars that serve raw fish and drug stores that sell prepackaged food.

    "What we've learned over time is, not everything is equal.”

    Ben Chapman, a food-safety extension specialist at North Carolina State University and a contributor to barfblog said prevention is really about "the culture of the restaurant”

    Meaning, says Powell,

    "If two workers are from the same restaurant (and go to the bathroom) and (only) one washes his hands, I want one to say to the other: 'Dude, wash your hands.' "

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  • Posted: August 6th, 2009 - 5:12pm by Doug Powell

    Montreal-native William Shatner – Captain Kirk, Boston Legal dude, Priceline negotiator and spoken-word enthusiast -- has written Canadian Prime Minister Stephen Harper asking that salmon farms be removed from wild-salmon migration routes in the Broughton and Discovery islands area of British Columbia.

    Shatner, who filmed an episode of the Boston Legal series in the Broughton Archipelago off northern Vancouver Island, says in his letter that salmon farms are having a disastrous impact on "one of Earth's most precious assets, the wild salmon and steelhead of B.C."

    Mary Ellen Walling, executive director, B.C. Salmon Farmers Association, responded that while Shatner’s acting credentials are solid (really?) -- his understanding of fisheries research is less stellar.

    Activist groups should, at least, be able to meet the same standards of scrutiny applied to industry. And for journalists who often see themselves as the guardians of the public interest, it seems prudent to be wary of being manipulated, even by those who appear to walk on the side of the public good rather than the side of corporate self-interest. Beam me up, Scotty.

    That didn’t go over too well with the locals. Several letter writers pointed out that T.J. Hooker was entitled to his views, didn’t represent industry, and there were lots of ways to do research. Aquaculture folks – facts are important, but are never enough.
     

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  • Posted: July 22nd, 2009 - 10:00pm by Doug Powell

    On Aug. 23, 2008, Maple Leaf CEO Michael McCain took to the Intertubes to apologize for an expanding outbreak of listeriosis that would eventually kill 22 people. As part of his speech, McCain said that Maple Leaf has “a strong culture of food safety.”

    On Aug. 27, 2008, McCain told a press conference,

    “As I've said before, Maple Leaf Foods is 23,000 people who live in a culture of food safety. We have an unwavering commitment to keep our food safe, and we have excellent systems and processes in place.”

    As laid bare in the Weatherill report on the 2008 listeria shit-fest, McCain’s invocation of food safety culture was as credible as the politicians and bureaucrats who lauded the workings of Canada’s food safety surveillance system, when it didn’t actually work at all.

    Andre Picard, the long-time health reporter for Toronto’s Globe and Mail, picked up on this theme today when he wrote,

    “the root of the listeriosis outbreak in Canada in 2008 was not two dirty meat slicers but rather a culture – in government and private enterprise alike – in which food safety was not a priority but an afterthought.”

    Picard says Ms. Weatherill's most important recommendation – one that has been largely glossed over in media coverage of the report – is for a culture of safety or, as is stated bluntly in the report: “Actions, not words.”

    Really, Canada, this is nothing new. There is a long history in developed countries of negligence, followed by remorse, promises to do better and … minimal changes. Didn’t Canada go through all this after E. coli O157:H7 entered the municipal water supply in Walkerton, Ontario in 2000, killing 7 and sickening 2,500 in a town of 5,000?

    In 1985, 19 of 55 affected people at a London, Ontario, nursing home died after eating sandwiches infected with E. coli O157:H7.  On Oct. 12, 1985, in response to an inquest, the Ontario government announced a training program for food-handlers in health-care institutions, “stressing cleaning and sanitizing procedures and hygienic practices in food preparation.” That training apparently didn’t include the food safety basic – don’t give unheated cold cuts to vulnerable populations, like old people, ‘cause they may die from listeria.

    These days, food safety culture is the buzz. The same recommendation – to embrace and enhance food safety culture --  was embraced by the U.K. Food Standards Agency last week following an inquiry into the death of 5-year-old Mason Jones and the illness of 160 other schoolchildren who consumed E. coli O157:H7 contaminated cold cuts in Wales in 2005.

    Sixteen years after E. coli O157:H7 killed four and sickened hundreds who ate hamburgers at the Jack-in-the-Box chain, the challenge remains: how to get people to take food safety seriously? ??????Lots of companies do take food safety seriously and the bulk of Western meals are microbiologically safe. But recent food safety failures have been so extravagant, so insidious and so continual that consumers must feel betrayed.??????

    Culture encompasses the shared values, mores, customary practices, inherited traditions, and prevailing habits of communities. The culture of today’s food system (including its farms, food processing facilities, domestic and international distribution channels, retail outlets, restaurants, and domestic kitchens) is saturated with information but short on behavioral-change insights. Creating a culture of food safety requires application of the best science with the best management and communication systems, including compelling, rapid, relevant, reliable and repeated, multi-linguistic and culturally-sensitive messages.

    Frank Yiannas, the vice-president of food safety at Wal-Mart writes in his 2008 book, Food Safety Culture: Creating a Behavior-based Food Safety Management System, that an organization’s food safety systems need to be an integral part of its culture.

    The other guru of food safety culture, Chris Griffith of the University of Wales, features prominently in the report by Professor Hugh Pennington into the 2005 E.coli outbreak in Wales.

    I’ve maintained for 16 years that, despite high-profile outbreaks and unacceptable loss of life, food safety in Canada is, as Weatherill stated, an afterthought.

    Forget government. Michael McCain, you want to be a leader, lead, don’t just talk about it by throwing around words like food safety culture because they are suddenly fashionable.

    The best food producers, processors, retailers and restaurants will go above and beyond minimal government and auditor standards and sell food safety solutions directly to the public. The best organizations will use their own people to demand ingredients from the best suppliers; use a mixture of encouragement and enforcement to foster a food safety culture; and use technology to be transparent -- whether it's live webcams in the facility or real-time test results on the website -- to help restore the shattered trust with the buying public.

    And the best cold-cut companies may stop dancing around and tell pregnant women, old people and other immunocompromised folks, don't eat this food unless it's heated.

    Weatherill says, action not words.

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  • Posted: July 18th, 2009 - 3:16pm by Doug Powell

    This is what happens when doing interviews at 6:30 a.m. while feeding Sorenne some mush of peach and pear.

    After blogging about how the U.K. Food Standards Agency was embracing food safety culture, I turned the post into an opinion piece and sent it to a newspaper in Wales.

    The next morning, while feeding Sorenne, a reporter e-mailed me with some questions, and I replied, “call me.”

    So she did.

    The article, by Abby Alford, appeared this morning in  Wales under the headline, Tragic E. coli death used to teach US students food hygiene.

    The tragic story of E. coli victim Mason Jones is being used by an American professor as a graphic illustration of what unsafe food can do.

    Dr Douglas Powell also shows his students at Kansas State University a picture of the five-year-old as he teaches them about food safety.

    “We are always trying to come up with new ways of getting the food safety message across. We have to have a compelling story and there’s no more compelling story than Mason Jones,” he said.


    I talked about food safety culture, what FSA was proposing, and questioned how they were going to measure effectiveness.

    The FSA has announced a culture change is needed in all parts of the food supply chain if the UK is to avoid another E.coli outbreak.

    Dr Powell also suggested UK firms could follow the example of a factory in North Dakota, USA, which uses webcams to stream its activities live on the Internet.


    Apparently I dreamed that part. There is a turkey processing plant in South Dakota that uses video cameras to constantly monitor operations and the videos can be accessed by auditors or USDA inspectors at any time – but not on the Internet. And not in North Dakota.
     

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  • Posted: July 15th, 2009 - 6:38am by Doug Powell

    Amy’s father and stepmom came for a visit and yesterday we went to a local eatery for a late lunch.

    When Amy’s dad ordered a burger, the server asked how he would like the burger cooked.

    He said medium-well.

    The server said he could get the burger as rare as he wanted.

    Amy said really, and started asking, just what was a medium-rare burger.

    The server said it all had to do with color, and after some back and forth with the cooks, said the beef they get has nothing bad in it anyway.

    Color is a lousy indicator.

    During the same meal, a reporter called to ask, why do companies – big companies, huge chains and brand names -- knowingly follow or ignore bad safety practices? (that story should appear Sunday).

    It comes down to culture – the food safety culture of a restaurant, a supermarket, a butcher shop, a government agency.

    Culture encompasses the shared values, mores, customary practices, inherited traditions, and prevailing habits of communities. The culture of today’s food system (including its farms, food processing facilities, domestic and international distribution channels, retail outlets, restaurants, and domestic kitchens) is saturated with information but short on behavioral-change insights. Creating a culture of food safety requires application of the best science with the best management and communication systems, including compelling, rapid, relevant, reliable and repeated, multi-linguistic and culturally-sensitive messages.

    Sixteen years after E. coli O157:H7 killed four and sickened hundreds who ate hamburgers at the Jack-in-the-Box chain, the challenge remains: how to get people to take food safety seriously? ??????Lots of companies do take food safety seriously and the bulk of American meals are microbiologically safe. But recent food safety failures have been so extravagant, so insidious and so continual that consumers must feel betrayed.??????

    Frank Yiannas, the vice-president of food safety at Wal-Mart writes in his book, Food Safety Culture: Creating a Behavior-based Food Safety Management System, that an organization’s food safety systems need to be an integral part of its culture.

    The other guru of food safety culture, Chris Griffith of the University of Wales, features prominently in the report by Professor Hugh Pennington into the 2005 E.coli outbreak in Wales that killed 5-year-old Mason Jones and sickened another 160 school kids.

    Yesterday, the board of the U.K. Food Standards Agency (FSA), in response to Pennington’s report, approved a five-year plan that will push food businesses to adopt a food safety culture and comply with hygiene laws, and urge stricter punishments for those that do not. The FSA will also ensure health inspectors are better trained.

    A report put before FSA board members in London stated “culture change in all of the relevant parts of the food supply chain” is necessary.

    Mason Jones’ mum Sharon Mills said she is pleased with the action being taken by the FSA.

    “This sounds promising and shows they are moving in the right direction. … Things are slowly changing and hopefully we will all see the benefits sooner rather than later.”


    Maybe. I’m still not convinced FSA understands what culture is all about. And how will these changes be evaluated. Is there any evidence that social marketing is effective in creating food safety behavior change? Those issues get to the essence of food safety culture, yet are glossed over with a training session – more of the same.

    And why wait for government. The best food producers, processors, retailers and restaurants should go above and beyond minimal government and auditor standards and sell food safety solutions directly to the public. The best organizations will use their own people to demand ingredients from the best suppliers; use a mixture of encouragement and enforcement to foster a food safety culture; and use technology to be transparent -- whether it's live webcams in the facility or real-time test results on the website -- to help restore the shattered trust with the buying public.

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