Posted: October 30th, 2011 - 4:26am
by Doug Powell
The Denver Post also weighs in this morning on the role of third-party food safety auditors in the wake of the listeria-in-cantaloupe outbreak – big thumbs up from the auditor just before the outbreak.
• Nine people died and thousands were sickened after a salmonella outbreak at
Peanut Corporation of America in late 2008. Investigators found goods were shipped despite positive pathogen tests, as well as rodents, leaking roofs and extensive mold. An auditor before the outbreak gave the company the "superior" nod.
• FDA inspectors found filthy conditions, from overflowing manure to maggot infestations, at two Iowa farms where hundreds of millions of eggs were recalled last year. Court files show "Record of Achievement" audit certificates before the salmonella outbreaks.
• Earthbound Farm regularly got passing audits before an E. coli outbreak in greens was traced to the farm. The 2006 outbreak sickened hundreds and contributed to three deaths.
• In 2007, after an E. coli outbreak was traced to frozen beef patties from Topps Meat in New Jersey, federal inspectors found multiple problems. The company's vice president questioned "why and how personnel from his company, outside auditors or consultants failed to find these noncompliances," according to a 2007 USDA document.
• And in a 2007 salmonella outbreak linked to Veggie Booty snacks, a third-party audit swabbed the manufacturing plant for salmonella but found none. Federal inspectors later found the bacteria in snack seasoning.
Grocers are re-examining their supply systems in the wake of 28 deaths and cantaloupe's ruined reputation as a result of the Jensen Farms listeria.
Costco will require its cantaloupes to pass a "test and hold" program before they make it to the produce department, meaning a few sample cantaloupes per shipment will be swabbed for bacteria. The load won't ship until lab tests clear.
"That is greatly going to improve the overall food quality in the marketplace," said Craig Wilson, head of safety for the retailer.
Costco uses just nine third-party auditors out of the 120 to 130 available, Wilson said. Every food item in Costco stores comes from a producer inspected by one of those nine auditors.
"The real key to this is audit-company responsibility," he said. "Are they going to step in and help sort out the problem?"
Other grocery store chains were less willing to answer questions about their use of private auditors. Walmart and Safeway officials said they were always looking for ways to improve food safety but wouldn't elaborate.
William Neuman of the New York Times reports federal officials on Tuesday that there had been at least 19 previous outbreaks involving more than 1,000 illnesses and three deaths resulting from cantaloupe consumption since 1984. We count at least 36 outbreaks.
Wilson further said Costco would consider setting standards for how melons are grown and how they are cleaned and handled after they are picked. He said the company would most likely require that suppliers test melons for pathogens before shipping them to Costco.
He called on the industry to finance research into the best way to wash or clean cantaloupes to remove contaminants.
Dr. Margaret Hamburg, commissioner of the Food and Drug Administration, said that investigators had yet to determine how the melons became contaminated.
Trevor V. Suslow, an extension specialist at the University of California, Davis, who has done industry-financed research into food safety and cantaloupes, said that the fruit’s rough skin made it more susceptible to harboring unwanted bacteria.
“You have these tremendous hiding places, if you will, nooks and crannies, lots of areas for microbes to get in and attach and hide,” Dr. Suslow said.
It is best to keep cantaloupes dry to reduce the possibility that bacteria will grow on them, he said. In California, growers typically do not immerse melons in water to wash them and use chilled air to cool them.
In other regions, he said, cantaloupes are often washed in a large tank or with a water spray and are cooled with sprays of cold water as well. Those techniques may be more likely to spread bacteria.
Stephen F. Patricio, a melon shipper who is the chairman of the California Cantaloupe Advisory Board, a trade group, said that sales were plummeting, even though only melons from the farm in Colorado were implicated.
“The entire melon category needs to look at the best practices and research that’s been done by the California industry and others to best analyze their own risks,” Mr. Patricio said. “Or we’re all going to continue to suffer.”
Posted: September 23rd, 2011 - 4:12am
by Doug Powell
Executives with the Iowa egg farms at the center of last year’s salmonella outbreak that sickened nearly 2,000 and led to the recall of 500 million eggs are locked in a legal battle.
Austin "Jack" DeCoster, the man who owns the egg farms, and his former right-hand man, John Glessner are bickering to the tune of $40 million in lawsuits.
In one lawsuit Glessner claims that the DeCoster family has mismanaged its Iowa egg production facilities and deprived him of more than $40 million, including more than $10 million in rent for use of his Hardin County facility, defaulted on bank loans, been "blackballed" by food vendors and been barred from bidding on contracts with retailers.
An executive with Hillandale Farms of Iowa, which was forced to recall 170 million eggs, sent an e-mail to Glessner in August 2010 saying DeCoster had become a liability to Hillandale.
"Unfortunately, Hillandale Farms can have absolutely no association with Jack, anywhere," wrote Orland Bethel, Hillandale's founder. "We have been told by Costco and Wal-Mart that they will not be doing any business if Jack and his people have any involvement in management."
“The tests don’t make the food safer, but they do tell us if the vendors’ food safety programs are working.”
So says Craig Wilson, Costco’s vice president of quality assurance and food safety as he told The Packer that the company began requiring its produce suppliers to test finished products for the “Big 6” E. coli strains “a couple of months ago.”
He said the company added the rare strain O104:H4 that recently sickened more than 3,900 people in Europe to its mandatory test list “in the past two or three weeks.”
A related story in The Packer reports that neither Wal-Mart Stores Inc. nor Supervalu Inc. require the tests. Rather, both companies rely on Global Food Safety Initiative certifications and good agricultural practices requirements to make sure their customers are buying safe produce.
“No sampling can prevent, nor ensure, the absence of pathogens in produce,” said Wal-Mart’s vice president of food safety Frank Yiannis. “That’s why Wal-Mart and Sam’s Club … require our produce suppliers to achieve prevention-based certification using one of the GFSI internationally recognized food safety standards.”
The New York Times reports this morning that two major American companies, Costco Wholesale and Beef Products Inc., have gotten tired of waiting for regulators to act on non-O157 STECs (shiga-toxin producing E. coli) and are proceeding with their own plans to protect customers.
Last month, Costco, one of the nation’s largest food retailers, quietly began requiring its suppliers of bagged produce, including salad greens and mixes, apple slices and baby carrots, to test for a broad range of toxic E. coli.
“We know this is where we have to go and there’s no reason to wait,” said Craig Wilson, the food safety director of Costco. In the last two weeks, he said, most produce suppliers have added a test that can detect the strain from the European outbreak as well (E. coli O104).
The company also plans to test all of the ground beef sold at its warehouse stores. Costco operates a large ground beef plant in Tracy, Calif., and Mr. Wilson said the plant recently began evaluating testing procedures to detect the broader range of E. coli in the hamburger it makes and the beef trimmings that go into it.
As an added step, the company plans to ask suppliers of the trimmings to do their own testing, starting later this summer, he said.
Costco’s new testing requirements come as the federal government continues to drag its feet on what to do about the expanding E. coli threat. After four years of study, the United States Department of Agriculture finished drafting rules in January for how the industry should handle the “Big Six” E. coli in ground beef.
But the proposal has been stalled within the Office of Management and Budget, which reviews most federal regulations before they are released. Details of the proposal are confidential, but many in the industry expect that the rules would require testing or even make it illegal to sell ground beef that contained the additional strains of toxic E. coli.
The landscape is changing partly because tests created by U.S.D.A. scientists that can quickly pinpoint the presence in food of the “Big Six” E. coli are now being developed for commercial sale by test-kit companies. Some kits are already on the market.
“The U.S. Centers for Disease Control is collaborating with public health officials in a number of states, including Oregon, Washington, California, and Maryland and the U.S. Food and Drug Administration (FDA) to investigate a multistate outbreak of Salmonella Panama infections. Investigators are using DNA analysis of Salmonella bacteria obtained through diagnostic testing to identify cases of illness that may be part of this outbreak.
“As of March 22, 2011, 12 persons infected with the outbreak strain of Salmonella Panama have been reported from Oregon (5 cases), Washington (4 cases), California (2 cases), and Maryland (1 case). Reported dates of illness onset range from February 5, 2011 to February 23, 2011. Ill persons range in age from less than 1 year old to 68 years old, with a median age of 12 years old. Sixty-six percent are male. Among ill persons, two have been hospitalized and no deaths have been reported.
“Collaborative investigative efforts of state, local, and federal public health and regulatory agencies have linked this outbreak to eating cantaloupe. Eleven of 12 ill persons reported eating cantaloupe in the week before illness. Ten of these 11 ill persons purchased cantaloupes before becoming ill at seven different locations of a national warehouse clubs. Information gathered with patient permission from membership card records helped determine that ill persons purchased cantaloupes sourced from a single farm. Product traceback information indicates these cantaloupes were harvested from single farm in Guatemala. FDA is working closely with CDC, authorities in states where illnesses have occurred and the firms involved to investigate the source of the contamination.
“On March 22, 2011, Del Monte Fresh Produce N.A., Inc. voluntarily recalled 4,992 cartons of cantaloupes, because they have the potential to be contaminated with Salmonella Panama. The cantaloupes were distributed through warehouse clubs in Alaska, California, Colorado, Idaho, Montana, Oregon, and Washington.
The recalled products consist of cartons of cantaloupes, each containing 4 plastic mesh sleeves with 3 cantaloupes per sleeve that were available for sale between March 10 and March 21, 2011. The cantaloupes, grown in and shipped from Del Monte Fresh’s farm Asuncion Mita in Guatemala, have a light brown color skin on the exterior with orange flesh. The recalled cartons of cantaloupes are dark brown cardboard with the “Del Monte” logo in red lettering and “cantaloupes” in yellow lettering on a green background. The cantaloupes have the lot codes: 02-15-24-10, 02-15-25-10, 02-15-26-10 and 02-15-28-10. No illness has been linked to cantaloupes from other sources.”
In farm-to-fork food safety, the idea is to minimize levels of contaminants throughout the system – salmonella should not be entering food service or home kitchens through cantaloupe. But if it does, here are ways to further minimize the spread and growth of salmonella.
The most important thing to do is to minimize the chances of contaminating the interior of the fruit. This is done by preventing the rind from contaminating the inside of the cantaloupe, either by direct contact or by cross-contamination. There are different methods used for preparing a cantaloupe, but there is disagreement over which is the most effective technique.
References:
“Reducing Salmonella on cantaloupes and honeydew melons using wash practices applicable to postharvest handling, foodservice, and consumer preparation”. Tracy L. Parnell, Linda J. Harris, Trevor V. Suslow. University of California. International Journal of Food Microbiology 99 (2005) 59-70.
“Effect of Sanitizer Treatments on Salmonella Stanley Attached to the Surface of Cantaloupe and Cell Transfer to Fresh-Cut Tissues during Cutting Practices”. Dike O. Ukuku and Gerald M. Sapers. U.S. Department of Agriculture. Journal of Food Protection, Vol. 64, No. 9, 2001.
Posted: January 28th, 2011 - 9:14pm
by Doug Powell
An outbreak of E. coli O157:H7 first became public in Nov. 2010, and would eventually sicken at least 38 people in several U.S. states. Investigators believe the source was Dutch Style Gouda Cheese produced by Bravo Farms of Traver, California from raw milk and sold primarily at Costco and Whole Foods Market stores.
The artisan cheese maker temporarily shut down.
Bravo was forced to quarantined stockpiles of cheese, and -- no real surprise – of the 24 unpasteurized cheese samples investigators took, 15 tested positive for listeria and one tested positive for E. coli O157:H7.
According to the L.A. Times today, state and federal investigators found at least 50 live flies flitting around a processing area at Bravo. They also reported that a rabbit hopped out of a storage room, and a dairy worker scratched his chin then handled milled cheese with his bare hands.
On Thursday, U.S. marshals and Food and Drug Administration agents arrived at the cheesemaker and seized the Gouda, along with piles of Edam and blocks of white cheddar. All told, investigators have locked up more than 80,000 pounds of cheese. Prosecutors say it is all headed for the garbage disposal.
Worried that the cheese would somehow reach the public, and acting to shift the case from state to federal jurisdiction, the Justice Department used a civil legal mechanism to arrest a product — food — and essentially impound it.
Prosecutors filed a civil complaint in federal court in Sacramento last week that lists the cheese — not the farmers who made it — as defendants.
John Sheehan, director of the FDA's dairy division, said the inspections came from concerns "about raw-milk cheese made under artisanal conditions" and a flurry of nine artisan cheese recalls last year. As of October, the FDA had inspected 102 facilities, some big, some small. Of the 147 samples taken, 32 tested positive for listeria. The inspections continue.
Bravo, which is cooperating with federal officials, has been cleared to make cheese again. It's using pasteurized milk.
• no more ground beef;
• no more sharing friends' lunch food at school; and,
• no more tasting cheese, salmon or any other morsels that food stores offer to entice customers.
Madisyn Kirby, 15, who lives in Castle Rock, said the illness that doubled her over in October "was the scariest, worst time of my life. I never want it to happen again."
Madisyn's family has filed a lawsuit in Douglas County Court claiming Bravo Farms-brand Dutch Style Gouda Cheese she sampled at a Costco store near Park Meadows mall was contaminated by E. coli.’’
Federal and state health authorities linked Bravo Farms cheese to an E. coli outbreak last fall that caused 38 illnesses in Colorado and other Western states.
Yesterday, Bravo Farms co-owner Jonathan Van Ryn said the company’s back in business and last fall's E. coli outbreak apparently resulted from "an isolated instance of one day's production."
Madisyn probably doesn’t feel like an isolated case.
Alicia Cronquist, director of foodborne illness investigations at the Colorado Department of Public Health and Environment said a state health team detected "way too many E. coli cases being reported in the Denver metro area. … One thing that stood out was that many had sampled cheese at a large warehouse store. Home visits and lab tests pin-pointed gouda and other cheese samples as the source.
Jon Van Ryn estimated shutdown and recall costs at around $1.5 million and that Bravo, which has specialized in making raw-milk cheeses, is now pasteurizing its milk.
Posted: November 11th, 2010 - 9:46am
by Doug Powell
The U.S. Centers for Disease Control has issued an alert to consumers and health professionals about an outbreak of E.coli O157:H7 in five states: Arizona, California, Colorado, New Mexico and Nevada. Based on current information, there is a link with the consumption of one of several cheeses offered for sampling and sale at the “cheese road show” that was held at Costco Warehouses in these states. This cheese—Bravo Farms Dutch Style Gouda Cheese (Costco Item 40654) manufactured by Bravo Farms, Traver CA—was sold and offered as free samples for in-store tasting from October 5 to November 1.
Consumers who have any of this cheese should not eat it. Instead, they should return the cheese to the place of purchase or dispose of it in a closed plastic bag placed in a sealed trash can. This will prevent people or animals, including wild animals, from eating it.
Thirty-three persons infected with the outbreak strain of E. coli O157:H7 have been reported from five states since mid-October. The number of ill persons identified in each state with this strain is as follows: AZ (15), CA (3), CO (10), NM (3) and NV (2). There have been 15 reported hospitalizations, 1 case of hemolytic uremic syndrome (HUS), and no deaths.
This is a rare strain of E. coli O157:H7 that has never been seen before in the PulseNet database. PulseNet is the national subtyping network made up of state and local public health laboratories and federal food regulatory laboratories that performs molecular surveillance of foodborne infections.
One rainy day, we toured around and ended up at a cheese shop. They produced the cheese in the factory at the back, and had a charming market outlet that seemed to trap tourists like bees on sap.
Upon entering the store, a sign declared, “HACCP – A food safety program; Hazard Analysis Critical Control Pont.” Cool. I asked one of the staff what it meant. She said she didn’t know. But beside the HACCP proclamation was a sign that read, “Public bathroom is out of order; for your convenience there is a blue Johnny on the spot behind the building.”
No handwashing facilities or sanitizer. I watched people go to the porta potty and then come into the cheese shop and do what people do at quaint cheese shops: stick their unwashed hands into shared samples of curds (that’s one of my daughters looking disgusted in the middle, right, not because of the practice, but because I have to take pictures and be a food safety geek everywhere we go). HACCP really doesn’t mean much unless there is a culture of food safety amongst the employees and everyone involved in making a product, like cheese or deli meat.
These public sampling stations can be cross-contamination nightmares. But the best hygiene won’t prevent food safety foul-ups when the product itself is contaminated.
Multiple sources are reporting tonight that Arizona and four other states reported cases of E. coli O157 in cheese products sold in Costco stores in October.
The outbreak appears to have been associated with cheese available for purchase at Costco "Cheese Road Shows," and Costco was working with state officials to remove the tainted product from its stores.
Early data from health officials suggests that Dutch-style Gouda cheese is the culprit. Costco is cooperating with the investigation: they have removed all suspect products from shelves and are notifying customers who purchased cheese from the road show.
• Bravo Farms Dutch Style Gouda cheese, (Costco item 40654) offered for sale and in cheese sampling events at Costco Wholesale Corporation (Costco) locations is preliminarily linked with an outbreak of E.coli O157:H7 infections.
• Consumers who have any of this cheese should not eat it. They should return the cheese to the place of purchase or dispose of it in a closed plastic bag and place in a sealed trash can to prevent people or animals, including wild animals, from eating it.
• Most people infected with E. coli O157:H7 develop diarrhea and abdominal cramps, but some illnesses may last longer and can be more severe. While most people recover within a week, some may develop a severe infection. Rarely, as symptoms of diarrhea improve, a type of kidney failure called hemolytic uremic syndrome (HUS) can occur; this can happen at any age but is most common in children under 5 years old and in older adults. People with HUS should be hospitalized immediately, as their kidneys may stop working and they may be at risk for other serious health problems.
• As of Thursday, November 4, 2010, 25 persons infected with the outbreak strain of E. coli O157:H7have been reported from five states since mid-October. The number of ill persons identified in each state with this strain is as follows: AZ (11), CA (1), CO (8), NM (3) and NV (2). There have been 9 reported hospitalizations, 1 possible case of hemolytic uremic syndrome (HUS), and no deaths.