Broken links in food-safety chain hid peanut plants' risks

Julie Schmit of USA Today has written another excellent overview documenting the multiple failures – bad inspections, bad audits, bad people -- that led to the peanut paste crapola that sickened 700 and killed nine.

Below are just a few of the highlights:

•Deibel Labs, which ran more than 1,600 salmonella tests for PCA's Blakely plant from 2004 through 2008, found almost 6% positive. It was so many that Deibel sent PCA's samples to a separate part of its Chicago lab to lessen chances that they'd contaminate other products, Charles Deibel, the firm's president, said in an interview. For roasted products such as peanuts, a positive rate above 1 in 10,000 would be high, Deibel said. Proper roasting kills salmonella with heat. PCA never asked Deibel to look into the issue, Deibel said.

•Nestlé audited the Blakely plant in 2002 and rejected it as a supplier. Nestlé's audit report said the plant needed a "better understanding of the concept of deep cleaning" and failed to adequately separate unroasted raw peanuts from roasted ones. Having them in the same area could allow bacteria on raw nuts to contaminate roasted ones, a risk known as cross-contamination. The plant wasn't even close to Nestlé's standards, auditor Richard Hutson said in an interview. Hutson, who now heads quality assurance for several Nestlé divisions, said he shared his concerns with PCA officials at the time, but "they didn't pursue it" further with Nestlé, he says.

• To win customers, Parnell "extolled" the fact that an auditor, AIB International, had rated the plant as "superior," said King Nut CEO Martin Kanan at a congressional hearing. King Nut sold peanut butter under its name that was made by PCA. That rating also satisfied Kellogg, which began buying PCA's peanut paste for sandwich crackers in 2007.

• AIB also draws criticism from a former food-industry official. Its audit of PCA was "superficial," said Jim Lugg, former food-safety chief for bagged salad maker Fresh Express, who reviewed AIB's audit of PCA at USA TODAY's request. One example of "shallow treatment of a big issue," Lugg says, is that the audit notes that PCA had a written program to evaluate suppliers and had an approved list. But AIB did no further checking of the suppliers. Years ago, Fresh Express stopped using AIB audits because it found them inadequate, he adds.

 

Whole Foods bites

I could devote an entire blog to debunking the nonsense that is Whole Foods.

Every day they have a post that contains the most outlandish, fantastical claims about food – and they expect customers to pay twice as much.

Unbeknownst to me, Amy came across part II of the Whole Foods fairy tale about what it means to be natural. And she asked a question:

In light of recent major recalls including natural peanut paste, I’d be more interested in knowing what kind of research you put into the safety behind your ingredients.

That comment has yet to be posted; it never will. The good demagogue that speak for Whole Foods know to never lose control of the microphone. Especially at those prices.
 

Kellogg's sells poop; asks taxpayers to wipe up

Kellogg CEO David Mackay is planning to grunt out a giant turd in Washington tomorrow.

To see how his assertions would be, uh, swallowed, Mackay’s comments were leaked to an uncritical press this afternoon, just like in the financial meltdown. Both AP and Reuters proclaimed that Kellogg’s “is urging lawmakers to overhaul the nation's food safety system.”

Mackay (right, exactly as shown) wants food safety placed under a new leader in the Health and Human Services department. He also called for new requirements that all food companies have written safety plans, annual federal inspections of facilities that make high-risk foods, and other reforms.

Mackay whined that Kellogg's had to recall more than 7 million cases of crackers and cookies, at a cost of $65 million to $70 million, and that "Audit findings reported no concerns that the facility may have had any pathogen-related issues or any potential contamination.”

Kellogg’s is a multi-billion dollar company asking for a government handout to do what Kellogg’s should be doing – selling a safe product. Kellogg’s helped create the paper albatross that is third-party audits instead of having its own people at plants that supply product which Kellogg’s resells at a substantial profit. And now this crapmeister is going to tell Washington how to strengthen food safety when he can’t keep shit out of his own company’s peanut cracker thingies. Must be a day of dicks.

On-farm food safety for peanut producers

The Atlanta Journal-Constitution asks an important question beyond how did the salmonella get into PCA's Blakely, Georgia Plant -- how did the 2007 Peter Pan outbreak strain get into the PCA plant?

From the AJC article:
Experts at the FDA and the CDC said they are intrigued by an unusual clue.
Two years ago the ConAgra plant in Sylvester launched a nationwide recall of Peter Pan peanut butter after consumers were sickened by a less common strain of the bacteria, called Salmonella Tennessee. It had a unique genetic fingerprint.
On Jan. 22, tests by the Minnesota Department of Agriculture found salmonella with that same genetic fingerprint in an unopened 5-pound container of King Nut peanut butter produced late last year at the Blakely plant.

The possible on-farm link to the peanut butter outbreak has been circulating around for a while (including being something ConAgra suggested during the investigation of the Peter Pan 2007 outbreak). This link reminds me of some of the stuff my good friends Linda Harris and Michelle Danyluk have looked at in the almond industry -- the environmental persistence of Salmonella PT 30 and it's subsequent transfer to the nuts (even frequent barfblogger Don Schaffner got in on some of this action). Maybe there is an environmental reservoir near of in some peanut fields. And if there is, maybe there are things that peanut producers can do to address them. The impact that this outbreak has had on peanut farmers suggests that any food safety hurdles that could be put in place is worth some investigation.

From the AJC article:
Some food safety experts questioned whether the peanut industry is aware some farming practices may increase the risk of salmonella contamination. Only one Georgia peanut farm has sought and received certification of using good agricultural practices, said Arty Schronce, a state Agriculture Department spokesman.
“My impression is the farmers really don’t have good agricultural practices,” said Michael Doyle, who has served as a consultant for ConAgra and the American Peanut Council. Doyle is director of the Center for Food Safety at the University of Georgia.
When peanuts are roasted, Doyle said, the focus may be more on achieving the right flavor rather than on safety. If salmonella is present in very large numbers, the roaster may not kill all of it, he said.
Doyle said he recently got a call from a peanut industry adviser in Georgia. “The bottom line I got from him: The farmers feel the processor is at fault and should process the salmonella out of the peanuts,” Doyle said. “They’re looking at the peanut as a commodity, rather than a food.”


I hear a lot of talk and read a lot of articles that quote food folks saying that food safety is a farm-to-fork responsibility. True. That's why it's a good idea that the peanut industry (and heck, other nut and seed folks as well -- check this out) take these two outbreaks as indicators of something bigger -- that there may be on-farm Salmonella reduction strategies employable that .

It's not up to me to assign blame for the outbreaks (That's the law and Bill Marler's job) although I'm sure that some peanut growers will feel that's what the AJC article is all about.  It's not -- this is the first step in the public dialogue around the good agricultural practices that peanut growers currently have.  If there isn't much there, as Mike Doyle alludes to, then it's a good idea to do the research on what the risks are figure out how to address them.

Last month's congressional subcommittee revelations revealed that there's a bad operator in the middle of this outbreak, but peanut farmers, one of the groups hit hardest by the fallout, need to make sure they are part of the solution and truly make peanut butter food safety farm-to-fork.

Rebuilding trust in all things peanut: advertizing, actions or both?

The National Peanut Board is joining Jif and Peter Pan in attempting to save American newspapers by investing in advertizing to woo back skeptical consumers.

In a press release and full-page letter in USA Today on Wednesday (thanks, Margaret – dp) peanut producer pooh-bahs announced they will set up shop in Vanderbilt Hall in New York City’s Grand Central Terminal March 4 and 5 to meet consumers, answer questions and give away samples of peanuts, peanut butter and other peanut items. The event kicks off the farmers’ efforts nationally to rebuild consumer confidence in products made with the crops they grow.

Roger Neitsch, Texas peanut farmer and chairman of the National Peanut Board — the research and promotion board funded by peanut growers, said,

“No one is more deeply disturbed by the recent salmonella crisis than the thousands of USA peanut farmers and their families. We may be peanut farmers, but we also are fathers, mothers, sons and daughters — and consumers. So we understand and share the concerns being experienced these days by families across America.”

But is recruiting celebrity chefs and athletes, while portraying farmers as producers of all things safe, really enough?

Noted science-and-society type, Dorothy Nelkin, noted in 1995 that, efforts to convince the public about the safety and benefits of new or existing technologies -- or in this case the safety of the food supply -- rather than enhancing public confidence, may actually amplify anxieties and mistrust by denying the legitimacy of fundamental social concerns. The public expresses a much broader notion of risk, one concerned with, among other characteristics, accountability, economics, values and trust.

As I’ve said before, the best food producers, processors, retailers and restaurants should go above and beyond minimal government and auditor standards and sell food safety solutions directly to the public. The best organizations will use their own people to demand ingredients from the best suppliers; use a mixture of encouragement and enforcement to foster a food safety culture; and use technology to be transparent -- whether it's live webcams in the facility or real-time test results on the website -- to help restore the shattered trust with the buying public.

The makers of Jif and Peter Pan have already gone on record saying they will not disclose their own food safety test results.

 

Nelkin, D. 1995. Forms of intrusion: comparing resistance to information technology and biotechnology in the USA in Resistance to New Technology ed. by M. Bauer. Cambridge University Press, New York. pp. 379-390.

Salmonella-in-peanut-thingies outbreak could last years

Dr. Stephen Sundlof, director of food safety at the U.S. Food and Drug Administration, told the Atlanta Journal-Constitution that the national salmonella outbreak linked to more than 2,600 peanut products could last as long as two years, adding,

“We’re really concerned. This is not over yet.”

That’s because peanut products, seemingly harmless as they linger in homes and the marketplace, can have a relatively long shelf life, officials said.

The national outbreak has now sickened 666 people in 45 states and is suspected of causing at least nine deaths.

Peanut butter outbreak's impact on small businesses

Karla Cook writes in tomorrow's New York Times that the Peanut Corp of America-linked Salmonella outbreak's reach has not been limited to multi-national companies:

Small businesses in all corners of the United States bought potentially tainted peanut products from the Peanut Corporation of America and are now part of one of the largest food recalls ever in this country. There is the chef in Las Vegas, for instance, who used them in protein bars, the packager of nuts and dried fruits in Connecticut, the cannery in Montana that sold chocolate-covered nuts and the ice cream manufacturer in New York State.

While big companies like Kellogg, Kraft and General Mills have the experience and staff to handle recalls, many small businesses have never had to deal with anything like this.
Some have had to keep employees on overtime or hire additional help to handle the recall-related work — records have to be searched to identify and track products, and replacement products manufactured. And company officials say they are spending a lot of time reassuring their customers.
“It’s not our fault this recall went through,” said Tom Lundeen, who co-owns Aspen Hills Inc., in Garner, Iowa, which makes frozen cookie dough for fund-raisers. “We do everything correct and we
have an incredibly high level of quality control, and we still have to pay for the mistakes of P.C.A.”

Yep, exactly - this outbreak has demonstrated the complexity and interconnectedness of the food system -- which has largely been built on trust in suppliers or the results of their third-party audits.

Jenny Scott, a microbiologist and vice president of science policy and food protection for the Grocery Manufacturers Association, a trade group in Washington, said small businesses need to know their suppliers’ food safety culture and practices, and whether the suppliers are capable of doing the right thing. Last week, she helped teach a Web seminar for 60 participants, “The Ingredient Supply Chain: Do You Know Who You’re in Bed With?” 

Like it was straight out of the pages of barfblog -- although trying to assess the food safety culture and supplier practices is difficult, it's not impossible. Creating and fostering the openess and transparency of food production through marketing food safety, with companies opening their doors can help buyers make decisions.

Benjamin Chapman, food safety extension specialist at North Carolina State University in Raleigh, went further. “If you’re in the peanut butter industry, you need to be thinking about salmonella,” he said. Learning about suppliers is challenging when the supplier is not local, and the layers of the national food system are difficult to pierce.

Times food safety editorial is nutty

An editorial in Tuesday’s N.Y. Times about the now bankrupt Peanut Corporation of America and its Salmonella shitfest is long on outrage but short on imagination.

“While most successful food producers are far more diligent — big name-brand peanut butter is considered safe, for example — American consumers have faced far too many food-supply emergencies in the last few years.”

Is ConAgra a big food company? Wasn’t Peter Pan peanut butter the source of a huge Samonella outbreak in 2007?

“Congress needs to find more money for inspectors, especially at the Food and Drug Administration.”

Maybe, but lots of federal and state inspectors, along with the best and brightest the Ponzi scheme of food safety auditing had to offer all seemed to miss the problems at PCA. If someone wants to break the law and ship Salmonella-contaminated product, it’s going to happen.

“President Obama promised during the campaign to create a government that does a better job of protecting the American consumer. The nation’s vulnerable food supply is a healthy place to start.”

Government has a role. But nowhere did the Times editorial mention the power of consumer choice that would be unleashed if food producers would truthfully market their microbial food safety programs, coupled with behavioral-based food safety systems that foster food safety culture from farm-to-fork. The best producers and processors will go far beyond the lowest common denominator of government and should be rewarded in the marketplace.
 

Finding the right words

Valentine’s Day isn’t so much about the chocolate or the candlelight or the bling; it’s a reminder of the kind words that should be shared between lovers all the other days of the year.

I didn’t get that off a greeting card.

Finding the right words can be rewarding. As Jimmy Buffett sings,

“But the right word at the right time
May get me a little hug
That’s the difference between lightening
And a harmless lightening bug.”


Barry Glassner, a sociology professor at the University of Southern California, said
many more children will die from being hit by lightning than tainted peanut butter, which has so far killed nine and sickened 636 people.

"Are you going to prohibit your child from going outside every time it rains? If you're rational, what you'll do is, if there's lightning outside, you'll keep them in, and when that's done, you let them go out safely and go to school in the rain. I think this is the same thing. It's very reasonable to take peanut butter off the menu until we knew what was going on, but then it's not anymore."

Risk comparisons are risky. I’m not sure how lightening compares to the deliberate, criminal, douchebaggery of knowingly sending out product laced with Salmonella.

Associate Professor Mark Kantor with the Department of Nutrition and Food Science at the University of Maryland blamed the current outbreak on former U.S. president Ronald Reagan (1980-1988).

"The current problem of salmonella in peanuts can be traced back to the Reagan presidency when a nationwide climate of deregulation began.”

If someone like Stewart Parnell, CEO of Peanut Corporation of America, wants to break the law, it will get broken, regardless of who is President.

Others have exploited the survey route for instant news coverage.

On Thursday, a couple of PR firms released an online survey showed that 23 percent of consumers questioned said the most recent food scare would change their long-term buying habits.

“Almost all of the 501 consumers surveyed (93 percent) said they had recently read about or heard of food safety issues and recalls.”

This is not news. It’s an Internet survey to apparently draw attention to “Burson-Marsteller’s expertise in food communications and product recalls.”

These are the same people who brag, Burson Helps Old Navy Celebrate the "First Official Day of Flip-Flops"

In Seabrook, Texas, Dayna Steele is more worried that her 9-year-old son will become sick if he doesn't eat peanut butter. After years of trying to get him to eat other foods, his pediatrician said, "He's fine. Let him eat all the peanut butter he wants. When he meets a girl, he'll start eating something else."

Feel the Valentine’s Day love.

Valentines Day - Give love, not Salmonella

I love Valentine's Day. It’s not that I’m a romantic, but that most years it was an excuse to get drunk, and last year a dude even ran through my Calculus class in nothing but a diaper and wings. Valentine's Day is always a hoot.

This year I’ve spent time in candy aisles rather than calculus lectures, scanning for recalled Valentine's chocolate linked to the current Salmonella outbreak. As I wrote in bites,

    With over 600 ill and 9 deaths linked to peanut paste produced by the Peanut Corp. of America, consumers may opt to give flowers rather than sweets on February 14. Of the 2000 peanut products recalled, over 670 contain chocolate. The popular peanut-chocolate combination is found in chocolate trays, bars, snack mixes, cookies, pies, and more, all examples of recalled products, and all popular Valentine's gifts. 

The Walgreens pharmacy and Wal-Mart superstore in Manhattan, Kansas, both featured prominent Valentine’s Day displays during the past week. Aisle after aisle was stocked with pink and red packaged peanut-chocolate treats, but nowhere was there mention to the safety of these items. A concerned consumer wishing to purchase these must either scan the 68 pages of chocolate products recalled on the FDA website, or trust that potentially contaminated products have been removed from store shelves. But with the recall list growing daily, consumers may find it difficult to assume the chocolate-covered peanuts that are safe today won’t be added to the recall list tomorrow. 

Keith Warriner, a food microbiologist at the University of Guelph in Canada, explained last week via email, the concerns associated with Salmonella in chocolate products. “Because chocolate is high in fat it protects Salmonella from environmental stress and stomach acid,” said Dr. Warriner. “So in effect, if chocolate does become contaminated, Salmonella survives longer and only needs to be present in low numbers to survive passage through the stomach.”

Chocolate is a not uncommon vector for Salmonella. In 2006 both Cadbury and Hershey brand chocolate products were associated with separate Salmonella contamination. Cadbury recalled over 1 million chocolate bars in the UK after more than 40 consumers were sickened, and 3 were hospitalized due to Salmonella contamination from poor plant sanitation. A few months later, Hershey Canada recalled candy products due to possible Salmonella contamination, and though there were no reported illnesses, some of this recalled Hershey product re-entered the marketplace two years later.

Though I didn’t see any of the recalled products while shopping, it’s hard to be certain none were missed with over 670 products being recalled. I also didn’t see any signs informing consumers about the safety of the sweets in these aisles. If a store is confident recalled peanut-products have been removed from shelves, a way to help out consumers is putting up some signs in the aisles. 
 

Peanut Corp. president urged shipping tainted nuts

It’s as bad as it gets.

Early reporting from today’s U.S. Congressional oversight and investigation subcommittee hearing where Peanut Corp. of America President Stewart Parnell was forced to appear and is expected to take the Fifth Amendment and not testify, depicts a company focused on profits rather than food safety.

E-mails between Parnell and Sammy Lightsey, manager of the company’s Blakely plant, were released as part of a congressional hearing that started at 10 a.m. Wednesday.

• In one e-mail, Lightsey wrote Parnell discussing positive salmonella tests on its products, but Parnell gave instructions to nonetheless “turn them loose” after getting a negative test result from another testing company.

• In another e-mail, Parnell expressed his concerns over the losing “$$$$$$” due to delays in shipment and costs of testing.

• Parnell in another company-wide e-mail told employees there was no salmonella in its plants, instead accusing the news media of “looking for a news story where there currently isn’t one.”

On Jan. 19, Parnell sent an e-mail to the U.S. Food and Drug Administration, pleading with the agency to let it stay in business.

He wrote that company executives “desperately at least need to turn the raw peanuts on our floor into money.”

Other revelations underpinning the Salmonella outbreak:

• The Georgia Department of Agriculture conducted two inspections of the company’s Blakely, Ga. plant in 2008, but did not test for salmonella on its own on either occasion — despite an internal agency goal to conduct such tests once a year.

• The company’s largest customers, including Kellogg’s, engaged contractors to conduct audits, but they did not conduct their own salmonella tests.

*The FDA did not test for salmonella at the plant, despite the 2007 salmonella outbreak traced to the Con-Agra plant about 70 miles from Peanut Corp. of America’s Blakely plant.

Texas peanut plant closed after Salmonella possibly found

"It is clear that Peanut Corp. of America is not a producer that companies could — or can — rely on for a safe product.”

That’s what Seattle lawyer Bill Marler said after private lab tests show there may have been salmonella at a second plant operated by PCA in Plainview, Texas.

The Texas Department of Health said in a statement the plant temporarily closed Monday night at the request of health officials after the tests found "the possible presence of salmonella" in some of its products.

The Texas closing comes a day after the FBI raided the company's plant in Georgia, hauling off boxes and other material. Agents executed search warrants at both the plant and at Peanut Corp.'s headquarters in Lynchburg, Va., according to a senior congressional aide with knowledge of the raids.

Also today, the U.S. Centers for Disease Control upped the sick form Salmonella numbers to 600 in 44 states, along with at least eight deaths.
 

Some retailers slow to pull peanut products; test results need to be public

Shelly Awl, a clerk at a gas station on Cheshire Bridge Road in Atlanta, told The Atlanta Journal-Constitution yesterday,

“It’s so confusing. I wish they would communicate better what is safe and what is not.”

At a gas station in North Fulton, Karan Singh eyed with suspicion a pile of energy bars, cookies and snacks that had been laid at the check-out counter for purchase, telling a customer,

“I don’t think I should sell these to you. These might not be good.”


While many stores — particularly major supermarkets — appear to be keeping up with the recalls, smaller stores seem to be less consistent, according to some spot checks by The Atlanta Journal-Constitution.

The salmonella outbreak linked to a South Georgia peanut-processing plant has spawned one of the largest product recalls in American history. The list of products that are off-limits has risen to 1,550, with new names coming out daily.

However, at Publix stores, spokeswoman Brenda Reid said recall alerts from suppliers and the FDA are immediately e-mailed to stores, which then have three hours to respond that they have removed the recalled item from the shelf. If it’s not accomplished, company managers continue to contact the store and will even send a representative there. District managers also check during their visits, she said.

The recalled item is also logged into the store’s computer, so if a customer finds one, the cashier will be alerted and will not be able to ring it up, Reid said.

Kroger stores are alerting customers who have a Kroger Plus Card of any recalled purchases through automated phone calls.

And in a feature tomorrow, the Journal-Constitution reports federal food regulators describe the 2007 Peter Pan peanut butter salmonella outbreak traced to a Georgia plant in 2007 as “a wake-up call.” But that realization did not lead officials to scrutinize at least one other peanut processor: the Peanut Corporation of America in Blakely.

They didn’t even know the plant made peanut butter.

The FDA first learned of possible salmonella contamination at ConAgra four years ago — two years before officials traced hundreds of illnesses to Peter Pan.

In early 2005, an anonymous tipster told the FDA that ConAgra’s internal testing had detected salmonella in a batch of peanut butter the previous October, agency records show. Company executives confirmed the test results to an FDA inspector but refused to turn over lab reports unless the agency requested them in writing. The inspector left the plant, records show, and never again requested the reports.

Congressional investigators later learned that FDA policy discouraged written document requests. Federal courts, the FDA said, had ruled that if manufacturers turned over material in response to a formal request from the government, those documents could not be used as evidence in a criminal prosecution against them.

But in the vast majority of cases, investigator David Nelson told a House subcommittee in 2007, the FDA pursues neither documents nor criminal charges. Nelson termed the agency’s actions “nonsensical.”

The FDA cited no violations following the 2005 inspection in Sylvester, said Stephanie Childs, a spokeswoman for ConAgra, which is based in Omaha, Neb. Long before the inspector arrived, Childs said, the plant had destroyed the contaminated peanut butter.

This is why when companies claim they test for Salmonella, like in this ad for Jif (upper left, thanks Barb) that ran today, it’s sorta meaningless without some sort of public disclosure or oversight.
 

Sales drop 25% as parents shun peanut butter

A story in Saturday’s  N.Y. Times will report that sales of all brands of peanut butter are down by nearly 25 percent – and those numbers will get worse.

The contaminated peanut butter traced to the Georgia plant represents a small percentage of the total $800 million in annual sales by the peanut butter companies in the United States. But the public relations problem for the rest of the industry is unlikely to ease anytime soon. …


So far, the salmonella outbreak has been linked to 575 illnesses and eight deaths, and more than 1,500 products have been recalled, including cookies, ice cream and pet food.

In response, brands like Jif and Peter Pan are taking out ads to tell shoppers that their products are not affected, and giving them a coupon.

xxxxxxxxxxxxxxxxxxxxx

Oh, I’m sorry, I fell asleep.

Instead of telling consumers what they aren’t, maybe the big peanut butter types could tell people what they are – the food safety steps they take to produce a product that won’t make people barf.

The best food producers, processors, retailers and restaurants should go above and beyond minimal government and auditor standards and sell food safety solutions directly to the public. The best organizations will use their own people to demand ingredients from the best suppliers; use a mixture of encouragement and enforcement to foster a food safety culture; and use technology to be transparent -- whether it's live webcams in the facility or real-time test results on the website -- to help restore the shattered trust with the buying public.

The makers of Jif and Peter Pan have already gone on record saying they will not disclose their own food safety test results.
 

Would a single food agency have stopped Salmonella peanut outbreak?

In apparent good news for the rest of the American food industry, the folks at Peanut Company of America appear to be douchebags acting on their own after Food and Drug Administration types on Friday said the Blakely, Ga., plant actually shipped Salmonella-positive products without even shopping for a second negative result.

The company has denied any wrongdoing in the salmonella outbreak linked to at least eight deaths and 575 illnesses in 43 states. The Justice Department has opened a criminal investigation. More than 1,550 products have been recalled.

Also on Friday, U.S. Agriculture Secretary Tom Vilsack said the recall of salmonella-tainted peanut products shows the need to modernize the U.S. food safety system and ultimately create a single inspection agency.

“We need a single agency that’s working in a modern framework. We don’t have that today.”


The push for a single food agency is a political distraction: the only actions that matter are the ones that will reduce the number of sick people.
 

The peanut butter solution

With at least eight dead, 575 sick and 1,200 products recalled because of Salmonella in peanut thingies, the U.S. Senate Agriculture Committee began hearings yesterday to figure out the peanut butter solution.

Some want jail time for company execs; more inspectors; public oversight of microbial test results; a single food inspection agency; better auditors, and so on.

Maybe the 1985 movie, The Peanut Butter Solution, had it right. Or late 1960s psychedelic band, The Peanut Butter Conspiracy. Or the B-side to the Jimmy Buffett tearjerker, He Went to Paris, from the 1973 album, A White Sport Coat and a Pink Crustacean, "Peanut Butter Conspiracy."
 

 

 

Finally, a focus on the 'fallacy' of food safety audits

“They called me crazy at Masters and Johnson. But I’ll show them.”
The demented Dr. Bernardo from Woody Allen’s 1972 film, Everything You Always Wanted To Know About Sex (But Were Afraid to Ask).

A week ago I asked, with all the recalled products related to Samonella in peanut paste, what problems did the third-party auditors uncover and what was done about such problems?

A few weeks ago, Chapman and I wrote that,

Third-party audits are an incomplete form of verification that provide a limited view of a producer’s facilities and documentation but do not effectively reduce risk. …At some point, folks will figure out that all these outbreaks of foodborne illness – like Salmonella in peanut butter – happened at places that passed so-called independent audits.

Ten years ago, I told the Ontario greenhouse tomato growers they should have their own in-house food safety expertise to help farmers produce safe product and to market the program, with test results, to buyers and consumers.

They said I was crazy.

This morning, the N.Y. Times and USA Today are reporting that Peanut Corporation of America, the Blakely, GA firm at the epicenter of the Salmonella shit storm, had “regular visits and inspections” of its Blakely, Ga., plant in 2008, not only by federal and state regulators but by independent auditors and food safety companies that made “customary unannounced inspections.”

Kellogg's auditor, the American Institute of Baking checked out Peanut Corp. of America's Blakely, Ga., plant in 2007 and 2008 and gave it superior ratings both times.

"That's frightening," says Michael Doyle, director of the Center for Food Safety at the University of Georgia.

Andrew Martin of the Times writes that,

Peanut Corporation of America’s statement was released as food manufacturers and public health officials tried to determine how so many inspectors missed what some have said were obvious problems at the plant, including improper sanitation procedures, live roaches, mold and slimy residue on floors and equipment.

Kris Charles, a spokeswoman for Kellogg, said,

Had Kellogg known of the problems at the plant that the Food and Drug Administration detailed recently, “we would have discontinued the relationship with P.C.A. immediately and would not have accepted any ingredients from them.”


Jim Munyon, president of AIB International, based in Manhattan, Kan., said the company would not have received a superior rating if his auditors had seen the filth the federal government described.

“It would mean that we didn’t see it on the day we were there. What goes on the rest of the time, we don’t know.”

He did say that AIB wouldn't see internal test results unless PCA shared them. "They show us only what they want to show us," he says.


Doug Powell, an associate professor of food safety at Kansas State University, said the salmonella outbreak at Peanut Corporation of America showed the “fallacy” of independent audits, which are commonly used to verify food safety, animal welfare claims and organic production methods. While the intent might be good, he said, the results are usually withheld from the public.

“Companies say they do all this testing. Great. Show us the data. They won’t. Given all the outbreaks, why should we believe them?”

 

Inspection and reality

I'm not a fan of focusing on food safety inspections or audits (and neither is Doug).  Sometimes it gets us plunked into the does-not-play-well-with-others category. That's fine.  Here's the deal: After playing hockey with government folks and talking to lots of inspectors I really like them.  I like the idea of what they’re trying to accomplish (and I'll even try to set them up for open-net goals) but the whole concept of inspection as verification of actual food safety practices is flawed.

The theory behind inspection is that an operator (of a processing company, a restaurant, a church dinner, whatever) has a set of guidelines to follow to make and sell safe food. That part is fine. The inspector/auditor then comes in to tell them whether they are doing things right or not, and record that information. This is where it falls apart. That time the auditor/inspector spends in the facility represents an unrealistic snapshot of what actually happens.  Even if multiple inspectors show up to a facility over a period of time to gather more snapshots, what they see will likely be different. The human factor, around risk identification varies. Some inspectors really know the laws and regulations and risk is black and white. Others see the gray areas.  What's more important to the health and safety of customers is what happens when the inspectors, or auditors, or the boss, aren’t there.

A couple of years ago, Brae Surgeoner and I interviewed restaurant operators and environmental health officers about their views regarding restaurant inspection. Almost all of the operators suggested that inspection was a good thing, and that they had a good relationship with EHOs.  And that’s when things got fun. Restaurant operators reported to us that what was being seen and recorded wasn't representative of what was really happening with every meal.  They adjusted their personnel and their procedures so they looked good.  It's kind of like an 8th grade house party with chaperones. Just pop and chips. But when the inspector leaves the party turns exciting. The best part of the study for us was that the inspectors reported the same thing: they felt they weren’t getting the full picture and knew everyone was on their best behavior while they were around (just like the parents).

So what’s to be done? The parents are part of it, but a block parent camped out checking that everyone's breath doesn't smell like peach schnapps isn’t the answer (because folks will find ways around it, like chewing lots of Juicy Fruit gum). The scare tactic of getting caught might work in the short term, but compelling operators to create a food safety culture, that will enhance their business is a better focus.

In this climate of uncertainty, it’s time for the really good peanut butter companies to step up, open their doors and show everyone how they prevent outbreaks of foodborne illness. Not their inspection or audit results, but a compelling story on how they identify and control risks. This is where the biggest return on all those food safety dollars might be seen, especially if the company can back it up and start marketing it to their customers.
 

Rat in peanut roaster; safest food in the world?

A former employee of the Georgia peanut plant at the center of a criminal investigation in a nationwide salmonella outbreak told CBS News he saw a rat dry-roasting in a peanut area.

Jonathan Prather, one of 50 people who lost their jobs last month when the Peanut Corporation of America shut down its plant in Blakely, told Early Show national correspondent Jeff Glor the facility is dirty.

"Roaches get up there in the dry roast. Some of them blend in with the peanuts. You'd never know they're there.” … (There were) "plenty of holes in the roof, throughout the roof. And when it rained, water just came through the whole plant."

Prather says it saddens him that many people have been impacted by the salmonella, adding he's speaking out now because his mother always raised him to tell the truth.

Former Food and Drug Administration Commissioner David Kessler told The Early Show Tuesday,

"... The problem is we don't have a system of preventive controls. We're always reacting in this country. It's always chasing the horse after it's out of the barn. …  We have the safest food system in the world, but that doesn't mean it can't be safer. And each of us has responsibilities. Making sure that our food is well-cooked, good hygiene, those things are still important. … (Our food is) certainly safe, but our system is broken. And it needs to be improved, and it needs to be improved quickly."


Not sure what the basis is for the good doctor’s safest-food-in-the-world bit. Are rats in the roaster part of the equation?

 

Salmonella recalls grow; Obama orders review of FDA operations

As the number of recalled products topped 800, U.S. President Barack Obama said this morning he is ordering a “complete review” of the Food and Drug Administration after it failed to detect shipments of salmonella-contaminated peanut products.

In an interview taped Sunday and aired this morning on the television gabfest, Today, Obama said the agency’s failure to recognize and intercept the products was only the latest of numerous “instances over the last several years” in which “the FDA has not been able to catch some of these things as quickly as I expect them to catch.”

“At bare minimum, we should be able to count on our government keeping our kids safe when they eat peanut butter.”


USA Today today reported that the recall, one of the largest ever, started with bulk peanut butter, spread to crackers and cookies and has engulfed products as diverse as kettle corn, pad Thai and trail mix, with over 800 recalls and many more expected this week.

Robert Brackett, senior vice president of the Grocery Manufacturers Association, said anecdotal evidence indicates that sales of all peanut-related products, even unaffected peanut butters, are slipping, adding,

"All it takes is a little company, and it has a huge ripple effect.”

The GMA says Peanut Corporation of America supplied less than 1% of peanut products sold in the U.S. Still, the FDA says the company has more than 300 customers, many of whom used PCA's products as an ingredient.

Brackett fears consumers will tire of checking recall lists and begin shunning anything with peanuts. Past food scares have shown that to be true.


When asked by CBC Radio in Sudbury, Ontario this morning, “what’s a consumer to do,” I said,

“Avoid the stuff for now. It may not be fair, but the recall list is growing so fast, it’s prudent. And now folks have an idea what people with peanut allergies have to go through.”
 

PB and Salmonella: where are the third-party audits?

Watching the number of recalls continue to grow in the Salmonella in peanut butter debacle, I’m wondering why is it taking some of these companies so long to issue a recall? Today it was Jenny Craig and dozens others. My guess is these distributors have no idea what’s in the products they are hawking and it takes weeks to track down such info. If a food processor really knows its suppliers, it should take hours or minutes to figure out if the suspect ingredient is in some kid’s peanut cracker snacks or Kirstie Alley’s Jenny Craig bar (she’s not with the program anymore? Oh).

And sure, everyone’s calling for better government oversight, but what about the third-party auditors? If Peanut Corporation of America was supplying paste and industrial tubs of peanut butter to all these processors and distributers, they must have had third-party auditors through the peanut processing plant in Blakely, Georgia. What problems did the auditors uncover? And what was done about such problems?
 

FDA says peanut plant knowingly shipped Salmonella-tainted product

Michael Rogers of the U.S. Food and Drug Administration told reporters on a conference call Tuesday that the Peanut Corporation of America plant in Blakely, Georgia, shipped out products that managers knew might be tainted with Salmonella.

"The team identified approximately 12 instances in 2007 and 2008 where the firm identified some type of salmonella ... and released the products."

Records at the plant showed that after the company tested the peanut products and found salmonella, it sent at least some to an outside lab that showed no contamination. The products were then illegally shipped for sale, Rogers said.

"There (were) no steps taken (by) the firm as far as cleaning or to minimize cross-contamination.”


An FDA inspection of the plant also found at least two strains of salmonella bacteria at the plant, although they were strains that have not been associated with the current outbreak.

Details of precisely what the FDA found will be released on Wednesday, he added.
 

Peanut plant previously cited for violtions

The New York Times is reporting the peanut processing plant at the center of a salmonella outbreak that has killed seven and sickened over 500 in 43 American States and Canada had “a history of sanitation lapses and was cited repeatedly in 2006 and 2007 for having dirty surfaces and walls and grease residue and dirt build-up throughout the plant, according to state health inspection reports.” ...

The inspection reports were provided by Georgia officials in response to a request made by The New York Times under the state’s open records act. State officials said they could not release two recent inspection reports from 2008 because of the ongoing investigation into the plant. ...

Inspections of the plant in Blakely, Ga., by the state agriculture department found areas of rust that could flake into food, gaps in warehouse doors large enough for rodents to get through, unmarked spray bottles and containers, and numerous violations of other practices designed to prevent food contamination. The plant, owned by Peanut Corporation of America of Lynchburg, Va., has been shut down.

KATIE FILLION: Peanut paste potentially poisons pooch

An elderly dog in Atlanta, Georgia has passed on following consumption of Austin-brand peanut butter crackers recalled during the current Salmonella outbreak.

The outbreak, linked to Peanut Corp. of America’s peanut paste and related products, is responsible for at least seven (human) deaths, nearly 500 illnesses (over 100 of which have been hospitalized), and reported illness in pets.

Atlanta Dogs Examiner reports the dog, Ozzie, ate Austin brand peanut butter crackers a few days before their recall was announced.

Like some other pet owners, Bert Kanist of Atlanta gave his dogs human food as treats, and his dog Ozzie loved peanut butter crackers. He ate two packages of them, became ill the next day, and succumbed to the illness within 24 hours.

Now Mr. Kanist reports that he's getting the run-around from both government agencies and from Kellogg’s, the owner of Austin brands. Because his dog's body was cremated, a necropsy can't be performed, but testing for the presence of salmonella is being done on peanut butter crackers from the same case as the one the suspect crackers were from.

Dog treats are included in the recall, and a full list of recalled products is available on the FDA website at: http://www.fda.gov/oc/opacom/hottopics/Salmonellatyph.html.
 

Is Salmonella-laced peanut stuff making dogs barf?

When the U.S. Food and Drug Administration warned on Saturday that Americans should "postpone" eating cookies, crackers, candy and ice cream that contain peanut butter or peanut paste, they didn’t mention anything about America’s pets.

They should have.

Yesterday, PetSmart Inc, the largest U.S. pet-products and services retailer, recalled seven of its Grreat Choice Dog Biscuit products as a precaution against possible salmonella contamination because the peanut paste was produced by the Peanut Corp of America (PCA).

I told Georgia’s Gainesville Times this morning that the latest outbreak shows that food companies need to look closer at the operations of their suppliers.

"It’s where you get your food from. Whether you get it from around the corner or around the globe, you’ve got to know your suppliers. And it seems they supplied to a lot."


As of Jan. 20, 2009, 485 people were sick with Salmonella Typhimurium in 43 states.
 

It's cold in North Carolina; and there is more Salmonella here

It's been cold here in North Carolina lately.  The past few mornings it has been clear and sunny, but with temperatures in the mid-teens.  Perfect weather for hockey.

 On Thursday night Dani, Jack and I went to the Leafs/Hurricanes game. We took advantage of the cheap tickets ($25 each, and Jack gets in free until he's two). My beloved Leafs took a 4-0 lead before almost totally collapsing and pulled out a 6-4 win.  Both teams looked like they might have had some foodborne illness, and left the remnants on the ice. It was a really sloppy game. Maybe they had been eating peanut butter.  

Public health officials announced yesterday that an additional three North Carolinians  have been added to the national Salmonella Typhimurium. It was reported that one of the new cases was a resident who died in November due to a blood infection caused by Salmonella.

Today, the FDA updated it's information related to the outbreak. The FDA website says:

The FDA has notified PCA that product samples originating from its Blakely, Ga., processing plant have been tested and found positive for Salmonella by laboratories in the states of Minnesota, Georgia and Connecticut.  The state of Minnesota reported to FDA that its samples of King Nut peanut butter are a genetic match to the strain of Salmonella that has caused illnesses in the state and around the country.  King Nut is a distributor of PCA product.

Because identification of products subject to recall is continuing, the FDA urges consumers to postpone eating peanut butter-containing products until further information becomes available about which products may be affected. Efforts to specifically identify those products are ongoing.

At this time, there is no indication that any national name brand jars of peanut butter sold in retail stores are linked to the PCA recall.  As the investigation continues over the weekend, and into next week, the FDA will be able to update the advice based on new sampling and distribution information.

 

Kellogg connection to Salmonella outbreak?

Kellogg has asked stores to halt the sales of some of their peanut butter snacks as it was announced that one of their suppliers is Peanut Corp. of America. 

The items include toasted peanut butter sandwich crackers, peanut butter and jelly sandwich crackers, cheese and peanut butter sandwich crackers, and peanut butter-chocolate sandwich crackers.

This connection might be what was missing for many of the outbreak victims who have not been associated with eating peanut butter.  Maybe they had some peanut butter snacks? I'm sure the state and federal epidemiologists will be/have been looking at this link.

From the press release:

"PCA is one of several peanut paste suppliers that the company uses in its Austin® and Keebler® branded peanut butter sandwich crackers.

Kellogg Company's investigation has not indicated any concerns, nor has the Company received any consumer illness complaints about these products. Nonetheless, Kellogg Company is taking precautionary measures including putting a hold on any inventory in its control, removing product from retail store shelves, and encouraging customers and consumers to hold and not eat these products until regulatory officials complete their investigation of PCA and Kellogg provides further information as to the resolution of this issue.

With 2007 sales of nearly $12 billion, Kellogg Company is the world's leading producer of cereal and a leading producer of convenience foods, including cookies, crackers, toaster pastries, cereal bars, frozen waffles, and meat alternatives."

Good move by Kellogg for sure. If one of your suppliers is suspect, or has been linked to illnesses, take a look at where that product might have been used and figure out whether the risk has made it to your customers.

In a local connection for me, it was reported by ABC 11 here in Raleigh that the sandwich crackers on hold are solely produced at a plant in Cary, North Carolina. The FDA isn't saying whether they are inspecting the Cary plant.

 

 

Salmonella outbreak linked to peanut butter

As Doug posted earlier, it looks as though peanut butter has been implicated in the current 400+ person outbreak of Salmonella Typhimurium.  Earlier tonight AP cited CDC sources as saying that the Salmonella also may have contributed to three deaths. AP reports that it looks like Minnesota Dept of Health has yet again cracked the case and recovered the outbreak strain from an opened jar of King Nut brand peanut butter, and has epidemiolgy to back it up:

"The commonality among all of our patients was that they ate peanut butter," said Doug Schultz, a spokesman with the Minnesota Department of Health. While the brand of peanut butter couldn't be confirmed in every case, the majority of patients consumed the same brand, he said Monday.

Here's a food safety infosheet that focuses on the outbreak. You can download it here.

A tale of two tastes

I don't even like peanut butter. But Elizabeth Lee of the Atlanta-Journal Constitution managed to find two fans, with decidedly different perceptions of risk after the Peter Pan salmonella outbreak.

Linda Moore, 59, who works nights as a licensed practical nurse, was quoted as saying,

"It's a comfort food. You don't think about something being wrong with peanut butter. I would never have thought it. Never."


Moore, who bought the brand for many years, but now can't stand to think about eating any peanut butter, stated,

"When I'm in the grocery store, I just look and keep moving. I can't do it. I don't know if I'll ever eat it again. It scared the daylights out of me."

Pat Allen, 67, of Fayetteville, was quoted as saying,

"I don't know anyone that was involved with that, anyone that got sick. … Once you're hooked on it, you can't have anything else. I just like my Peter Pan and I want it back."